Wicked Zelena Hat

Here's the Wicked Zelena Hat, a wide brim spooky sewing pattern that comes in all sizes XXS - XL so you can have as much fun as the kids! 

DIY witches hat sewing pattern pdf download

The key to getting this one right is your fabric choice. This project requires a medium/heavy felt or woven fabric that will hold its shape.

The XL brim is wide so be sure your fabric is wide enough to cut out in one piece

For the sample seen in these photos I used a thick black felt and heavy weight interfacing, which is crucial for the wide brim to hold.

(NOTE: you can alter the depth of the brim by trimming the pattern a little before cutting out)

Witches hat sewing pattern

If you want to make the Zelena hat keep reading for the kit list and detailed instructions below.


 

Kit List:

MATERIALS

Grab the PDF sewing pattern templates in my Pattern Shop

DIY Witches hat sewing pattern download tutorial

The PDF sewing pattern download prints in A4 or US letter size and you piece together the pages to make your full pattern.

NOTE: This pattern includes 1cm seam allowances.

Witches Halloween hat sewing pattern download

If you are new to printing your own PDF sewing patterns see HERE

When you order your Zelena Sewing Pattern you will also receive full printable instructions, including a guide to help you choose hat size.

Witches hat sewing project instructions

When you have your fabric and your paper pattern cut we'll start sewing...


 

Ready? Let's get started!

1> Firstly use your PDF pattern to CUT 2 brim pieces

Be sure to NOTCH the fold edges when cutting out which will help you construct later.

Witches Halloween hat sewing pattern download tutorial
And 1 Cap
Witches Halloween hat sewing pattern download tutorial
2> Start by PINNING your CAP along seam edge
Witches Halloween hat sewing pattern download tutorial

SEW with 1cm seam allowance and PRESS open seam

Witches Halloween hat sewing pattern download tutorial

POKE out top point of you cone

Witches Halloween hat sewing pattern download tutorial

3> JOIN your cap/cone to one of your brim pieces at the inner circle edge

Use NOTCHES to help you ease the cap to brim without stretching and pulling.

Witches Halloween hat sewing pattern download tutorial

PIN inwards carefully so as not to prick yourself! Then sew slowly.

My advise would be to sew with the brim underneath so that you can make it all the way around matching notches as you go.

Witches Halloween hat sewing pattern download tutorial

4> CLIP into the seam allowance to allow the seam to soften on the curve.

Witches Halloween hat sewing pattern download tutorial

Witches Halloween hat sewing pattern download tutorial

5> STABILIZE / INTERFACE your other brim (I usually choose iron on)

Witches Halloween hat sewing pattern download tutorial

TOP TIP - when using interfacing, trim it slightly smaller the the area you are sticking it on, to avoid sticking to the table surface.

Also use a piece light cotton fabric between your iron and the fabric to avoid burning and getting any glue on your iron plate.

Witches Halloween hat sewing pattern download tutorial 

6> JOIN the stiff brim to your hat underside tucking seam allowance in out of view.

Witches Halloween hat sewing pattern download tutorial

SEW the brim outer edges together and bind the edge if you have bias binding.

Witches Halloween hat sewing pattern download tutorial

7> PIN inner edge of brim underside and tuck in cap seam allowance.

Pin towards the seam to avoid pricking yourself when sewing.

8> Last step is to SEW through all layers (stitch in the ditch) on the inner brim seam.

Witches Halloween hat sewing pattern download tutorial

It's hard sewing on black so you'll need good light and possibly your glasses!

I find it easiest to hold the outer rim and allow the hat to swing SLOWLY in an arc.

Witches Halloween hat sewing pattern download tutorial

Finally MARVAL at your fantastic work!

Witches Halloween hat sewing pattern download tutorial

How did you do?? Tell me what you think of the pattern and share your creations with me on Instagram @frecklesandcocraft

As the pattern comes in 6 sizes why not consider twinning with a pal or even the kids if they'll let you.

DIY witches hat sewing pattern pdf download

DIY witches hat sewing pattern pdf download

See more HALLOWEEN projects HERE including some free templates

If you liked this project why not join my Sewing Club for a monthly hit of inspiration to your inbox and the occasional FREE sewing pattern. 

 

Right I'm off bobbing for apples! Until next time, Happy sewing

 

Linzi Hannam
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